Cuboid Shape Labor Saving Bitumen Emulsion Machine For Road Maintenance
Description
The bitumen emulsifying equipment developed by our company has the advantages of simple structure, convenient operation, wide range of bitumen content, stable quality, and can meet the requirements of different construction technologies. It has been widely used in highway construction and highway maintenance projects.
Generally speaking, depending on the technology adopted for bitumen emulsions production two types of plants are available in the market: batch plant and continuous plant (also called “in-line” plant). Based on our know-how and experience, we adopt for our plants the continuous system as very easy to operate and very flexible in terms of type of emulsion to be produced. Being fully committed to satisfy our customers, the emulsion plants we manufacture ensure easy installation, quick commissioning and trouble-free operation.
Features
1. This equipment uses automatic control system to monitor and regulate asphalt content in emulsified asphalt automatically. Two soap tanks are equipped to mix the materials and drain water in turn for continuous production. Flow rate is governed by electrical regulating valve, which saves human labor and reduces labor intensity.
2. The key part of this plant colloid mill is independently developed by our company. Its special structure of pilot rotors clearance is likely to keep tiny fixed clearance. It is made of special stainless steel with properties of wear resistance and corrosion resistance. Its emulsion fineness is less than 5μm.
3. High efficiency plate heat exchanger is firstly equipped to cool the finished emulsified asphalt, improve the stability of emulsified asphalt storage and provide the possibility for successive and large scale construction of Micro-surfacing. The cooling water that have been heated is used for producing emulsified asphalt again, which saves clear water heating expense to reduce production cost and makes the process environment friendly and energy.
4. PLC system controls production, electromagnetic flow meter collects signals, frequency governing motor controls the rotation speed of asphalt pump, electrical regulating valve or gate valve governs the emulsion flow rate (displayed by both electromagnetic flow meter and scale flow meter). By the above means, asphalt content in emulsified asphalt (ratio of asphalt to water) can be accurately and stably controlled.
5. Independent and automatic thermal oil heating system is equipped to warm all the pumps before production, which is easy and convenient to replace baking with blowtorch.
Structure & Components:
1. Water system
It consists of soap tank A, soap tank B, and heat exchanger.
2. Soap Solution System
It consists of soap tanks, solution pump, glass rotameter, electrical regulating valve and manual modulation valve.
3. Asphalt Supply System
It is consisted of asphalt pump, asphalt hose (heat resistant rubber hose or stainless steel bellow) and asphalt tank.
4. Emulsion System
It includes colloid mill, sampling valve and heat exchanger.
| Item | Unit | Parameter | Remark |
| Main function | | Modified bitumen emulsion, normal bitumen emulsion | |
| Output | t/h | 6 | |
| Fineness | μm | 1-5 | |
| Bitumen range of content | % | 10-70 | |
| Dimension | m | 6.8×2.2×2.53 | 1×40 HQ Container design |
| Water heating way | | Thermal oil indirect heating | Thermal oil outside |
| Water tank volume | m³ | 3 | |
| Max soap tank volume | m³ | 1.4 | Per soap tank |
| Bitumen pump flow | m³/h | 5 | |
| Total power | kw | ＜34 | |
| Power supply requirements | | 380 V 50 Hz AC power supply | Copper Wire with 50m Cable > 25mm² |
| Thermal oil temperature | ℃ | 200-250 | |
| Thermal oil exchange surface in water tank | ㎡ | 7.15 | 40m (м) |
| Thermal oil volume | m³ | 0.08 | |
| Temperature tolerance | ℃ | ＜1℃ | |
| Content tolerance | % | ＜1% | |
Our advantages
Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing asphalt equipment, mainly including asphalt melting equipment for drum/box/bag packing, asphalt tank, asphalt emulsion equipment and asphalt sprayer, also we have the big advantages as below,
1. Independent design and professional manufacturer.
2. Production capacity over 200 sets per year.
3. All equipments with compact structure, suitable for container load.
4. Select premium steel with high quality.
5. Complete production control with detailed record and video.
6. Our factory had passed ISO system authentication, including ISO9001, ISO 14001, OHSAS18001.
7. We manufacture our standard equipment, also welcome OEM and ODM.
Our service
Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing asphalt equipment, you may get as below,
1. Design drawing as your requirement
2. Equipment solution as your real condition
3. Quality equipment as your order
4. Quick response as your time
5. Fast delivery as your demand
6. Complete warranty as your expect
Quality product, quick response and cost saving.
Delivery and shipping
1. Production time around 5-15 days per set
2. Suitable for 40 HQ container loading
3. Trade terms EXW, FOB, CFR, CIF
After sale service
1. Warranty one year
2. Online support service and video technical support
3. Free spare parts
4. Field installation, commissioning and training, field maintenance
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Cuboid Shape Road Maintenance Bitumen Emulsion Machine Images
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